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日强机械异形材珍珠棉印刷机

产品描述:

日强机械异形材珍珠棉印刷机是专为解决EPE珍珠棉异型材表面印刷难题而研发的定制化设备,尤其适用于门窗型材、铝材等异形截面的包装珍珠棉。传统喷码机对珍珠棉异型材存在耗材成本高、VOCs排放超标、印刷效果模糊、换线效率低等痛点。该机型采用滚轮接触式印刷工艺,配合水性油墨技术,将印刷层与珍珠棉基材稳定结合,实现清晰的LOGO、文字和图案印刷。设备搭载全自动运行模式,可实现无专人值守连续生产,换线效率提升80%,单厂年节省耗材成本超14万元,水性油墨体系实现VOCs趋零排放,满足环保合规要求。日强机械耗时6个月专项研发该设备,已成功应用于佛山年产5万吨以上的铝合金门窗型材企业,方案成熟可靠

产品详情

主要技术参数:


核心特点 / Key Features

中文:

  • 滚轮接触式印刷:替代传统喷码或丝印工艺,印刷图案清晰、附着力强,适用于珍珠棉异型材表面
  • 水性油墨体系:VOCs趋零排放,满足环保法规要求,无强溶剂腐蚀,保护珍珠棉基材
  • 全自动运行:无专人值守连续生产,降低人工成本
  • 快速换线:换线效率提升80%,适合多品种、小批量订单切换
  • 耗材成本低:相比传统喷码机方案,单厂年节省耗材成本超14万元
  • 异形适配:专为门窗型材、管材、L形/U形等异形截面珍珠棉设计
  • 稳定结合:印刷层与珍珠棉基材结合牢固,不易脱落、不掉色

English:

  • Roller contact printing: Replaces traditional inkjet or screen printing, delivering clear patterns and strong adhesion on EPE profiled surfaces
  • Water-based ink system: Near-zero VOCs emissions, compliant with environmental regulations, free from strong solvents that could damage EPE substrate
  • Fully automatic operation: Unattended continuous production, reducing labor costs
  • Fast changeover: 80% improvement in changeover efficiency, suitable for multi-variety, small-batch order switching
  • Low consumable cost: Saves over RMB 140,000 in consumable costs per factory annually compared with traditional inkjet solutions
  • Profiled material compatibility: Designed for door/window profiles, tubes, L-shaped/U-shaped and other irregular EPE cross-sections
  • Stable bonding: Printing layer firmly bonded to EPE substrate, resistant to peeling and fading

应用领域 / Applications

中文:
门窗建材、铝合金型材、电子电器、仪器仪表、医疗器械、五金灯饰、玻璃陶瓷、家电家具等行业的EPE珍珠棉异型材包装印刷。

English:
Door/window & building materials, aluminum profiles, electronics & appliances, instruments & meters, medical devices, hardware & lighting, glass & ceramics, home appliances & furniture — for EPE profiled material packaging printing.


可印刷的产品 / Printed Products

中文:
门窗型材包装珍珠棉、铝合金型材保护棉、电子元件缓冲珍珠棉、医疗器械包装棉、精密仪器包装棉、管材/棒材/L形/U形等异形截面珍珠棉,以及珍珠棉卷材、片材、板材表面的LOGO、文字、图案、条码印刷。

English:
EPE packaging foam for door/window profiles, aluminum profile protective foam, electronic component cushioning EPE, medical device packaging foam, precision instrument packaging foam, tube/rod/L-shaped/U-shaped profiled EPE, and surface printing of logos, text, patterns and barcodes on EPE rolls, sheets and boards.


技术参数 / Technical Specifications

以下参数为通用参考范围,实际规格可根据客户珍珠棉型材截面尺寸、印刷内容及产能需求定制。


项目 / Item参考参数 / Reference Specification
印刷方式 / Printing method滚轮接触式印刷 / Roller contact printing
适用材料 / Suitable materialEPE珍珠棉(卷材/片材/异型材)/ EPE foam (roll/sheet/profiled)
适用油墨 / Suitable ink水性油墨 / Water-based ink
最大印刷宽度 / Max. printing width600–1200 mm(可定制 / customizable)
印刷速度 / Printing speed5–30 m/min
适用型材截面 / Profile cross-section管形、棒形、L形、U形及异形截面 / Tube, rod, L-shaped, U-shaped & irregular
印刷内容 / Printing contentLOGO、文字、图案、条码 / Logo, text, pattern, barcode
套印精度 / Registration accuracy±0.5 mm
运行模式 / Operation mode全自动连续运行 / Fully automatic continuous
换线效率 / Changeover efficiency较传统方案提升80% / 80% improvement over traditional
VOCs排放 / VOCs emission趋零排放(水性油墨)/ Near-zero (water-based ink)
主电机功率 / Main motor power2.2–5.5 kW
整机功率 / Total power约5–12 kW
外形尺寸 / Dimensions (L×W×H)约3.5×1.5×1.8 m 至 5.0×2.0×2.0 m
整机重量 / Weight约800–1,500 kg
以上参数仅供参考,最终以实际配置为准。Specifications are for reference only; final specifications are subject to actual configuration.

配置选项 / Configuration Options

选项 / Option说明 / Description
印刷宽度 / Printing width600 / 800 / 1000 / 1200 mm(可定制)
印刷色数 / Number of colors单色 / 双色 / 多色(视需求)
油墨类型 / Ink type水性油墨(标配)/ Water-based ink (standard)
自动收放卷 / Auto unwind & rewind选配
烘干装置 / Drying unit选配(热风干燥)
在线检测 / Online inspection选配
异形导向装置 / Profiled guide unit按型材截面定制 / Customized per profile cross-section

选型建议 / Selection Guide

中文:

  • 门窗型材包装:推荐标准配置,滚轮接触式印刷配合水性油墨,满足型材表面LOGO和文字印刷需求
  • 电子/医疗包装:可增配在线检测与自动收放卷,保障印刷精度与效率
  • 多品种切换:该机型换线效率提升80%,适合多规格、多品种订单频繁切换的生产场景
  • 环保合规需求:水性油墨体系VOCs趋零排放,适合有环保排放要求的地区和企业

English:

  • Door/window profile packaging: Standard configuration recommended; roller contact printing with water-based ink for profile surface logos and text
  • Electronics/medical packaging: Optional online inspection and auto unwind/rewind for precision and efficiency
  • Multi-variety switching: 80% changeover efficiency improvement suits frequent switching between multiple specifications and product varieties
  • Environmental compliance: Water-based ink system with near-zero VOCs emissions, suitable for regions and enterprises with environmental requirements

主要生产:

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