产品详情
日强机械环保回收造粒机

产品描述:

日强机械环保回收造粒机是专为解决塑料软包装生产过程中废料回收问题而研发的配套设备,可将吹膜、印刷、制袋等工序产生的边角料、废膜卷、裁剪耳料直接回收造粒,实现废料闭环再利用。设备采用低温塑化+强制风冷热切粒工艺,全程无需额外加热,最大程度保留塑料原料的原有物理性能,颗粒光洁度好、密度高,再生料品质可达新料的95%以上。该机型可与日强吹膜生产线对接,实现在线边料回收,废膜直接回用,减少二次搬运与储存环节。设备结构紧凑、操作简便,支持在线/离线两用模式,是塑料软包装企业降低原料成本、提升经济效益的实用型环保设备

产品详情

主要技术参数:


核心特点 / Key Features

中文:

  • 低温塑化工艺:全程无需额外加热,基本不破坏原料分子结构,不损坏物理性能,节能环保
  • 风冷热切粒:采用风冷却、热切粒方式,无需水循环,无水污染,颗粒均匀、密度高
  • 在线/离线两用:可与吹膜生产线对接实现在线边料回收,也可独立离线运行
  • 一机多用:适用于PE、LDPE、HDPE、LLDPE、PP、EVA及可降解材料等多种塑料的回收造粒
  • 结构紧凑:占地面积小,安装灵活,可快速部署于生产线旁
  • 操作简便:机械结构简洁,刀刃间隙可调,维护方便,生产效率高、耗能低
  • 再生料品质高:成粒物料材质损失小,制成率高,颗粒光洁度好

English:

  • Low-temperature plasticization: No additional heating required throughout the process; molecular structure and physical properties of materials are largely preserved — energy-saving and eco-friendly
  • Air-cooled hot-die-face cutting: Air cooling with hot-die-face pelletizing; no water circulation, no water pollution; uniform and dense pellets
  • In-line/off-line dual mode: Can be connected to blown film production lines for in-line edge trim recycling, or operated independently off-line
  • Multi-material compatibility: Suitable for recycling and pelletizing PE, LDPE, HDPE, LLDPE, PP, EVA, and biodegradable materials
  • Compact structure: Small footprint, flexible installation, can be quickly deployed beside production lines
  • Easy operation: Simple mechanical structure, adjustable blade clearance, convenient maintenance, high efficiency and low energy consumption
  • High pellet quality: Minimal material property loss, high yield rate, and excellent pellet surface finish

应用领域 / Applications

中文:
塑料软包装生产、食品包装、工业包装、日用包装、快递物流包装、农业薄膜、建材包装等行业的废料回收造粒。

English:
Plastic flexible packaging production, food packaging, industrial packaging, daily consumer packaging, courier & logistics packaging, agricultural film, building materials packaging — for waste recycling and pelletizing.


可回收的废料类型 / Recyclable Waste Materials

中文:
吹膜边角料、废膜卷、制袋裁剪耳料、印刷废膜、PE/PP废膜、LDPE/HDPE/LLDPE废料、EVA废料、可降解膜废料、珍珠棉边角料、复合膜废料、塑料袋废品及各类软质塑料废料。

English:
Blown film edge trims, waste film rolls, bag-making cutting scraps, printed waste film, PE/PP waste film, LDPE/HDPE/LLDPE scraps, EVA scraps, biodegradable film waste, EPE edge trims, laminated film waste, rejected plastic bags, and various soft plastic waste materials.


技术参数 / Technical Specifications

以下参数为通用参考范围,实际规格可根据客户废料类型、产能及在线/离线配置需求定制。


项目 / Item参考参数 / Reference Specification
螺杆直径 / Screw diameterφ100–φ180 mm(视机型 / model-dependent)
螺杆长径比 / Screw L/D28:1–33:1
适用原料 / Suitable materialsLDPE, HDPE, LLDPE, PP, EVA, 可降解料等
产量 / Output80–1200 kg/h(视机型 / model-dependent)
主电机功率 / Main motor power15–75 kW
加热功率 / Heating power6–40 kW
切粒方式 / Cutting method风冷热切粒 / 水环切粒(可选)/ Air-cooled hot-die / Water-ring (optional)
冷却方式 / Cooling method强制风冷 / Forced air cooling
运行模式 / Operation mode在线 / 离线两用 / In-line / Off-line dual mode
颗粒规格 / Pellet size2–5 mm(可调 / adjustable)
电压 / Voltage380V/50Hz(可定制 / customizable)
外形尺寸 / Dimensions (L×W×H)约2.5×1.2×1.8 m 至 5.0×2.0×2.5 m
整机重量 / Weight约800–3,500 kg
以上参数为参考范围,实际规格可根据客户废料类型、产量需求及在线/离线配置定制。Specifications are for reference only; actual specs can be customized based on waste material type, output requirements, and in-line/off-line configuration.

配置选项 / Configuration Options

选项 / Option说明 / Description
螺杆直径 / Screw diameter100 / 120 / 150 / 180 mm(可定制)
切粒方式 / Cutting method风冷热切粒(标配)/ 水环切粒(选配)
运行模式 / Operation mode在线对接吹膜机 / 离线独立运行 / 在线+离线两用
自动喂料装置 / Auto feeder选配
强制喂料装置 / Force feeder选配,适用于蓬松废膜
色母添加装置 / Masterbatch feeder选配,用于调整再生粒颜色
金属探测器 / Metal detector选配,保护螺杆和模头
脱水干燥装置 / Dewatering & drying unit选配(水环切粒机型)

产品优势 / Why Choose

中文:

  • 解决废料痛点:吹膜、印刷、制袋环节产生的边角料和废膜卷直接回收造粒,减少废料堆积与处理成本
  • 在线对接高效:可与日强吹膜生产线无缝对接,实现在线边料回收,废膜直接回用,减少二次搬运
  • 低温保性能:全程无需额外加热,再生料物理性能接近新料,可再次用于吹膜、制袋等生产工序
  • 环保合规:风冷热切粒工艺无废水排放,契合绿色生产与循环经济理念
  • 一机多用:适配PE、PP、EVA及可降解材料等多种塑料废料,应用灵活

English:

  • Solves waste challenges: Directly recycles edge trims and waste film rolls from film blowing, printing, and bag-making processes, reducing waste accumulation and disposal costs
  • Efficient in-line connection: Seamlessly connects to Riqiang blown film production lines for in-line edge trim recycling; waste film is directly reused, reducing secondary handling
  • Low-temperature property preservation: No additional heating required; recycled pellet physical properties are close to virgin material, suitable for reuse in film blowing and bag-making
  • Eco-friendly compliance: Air-cooled hot-die-face pelletizing produces no wastewater, aligning with green production and circular economy principles
  • Multi-material compatibility: Suitable for PE, PP, EVA, and biodegradable plastic waste, offering flexible application

用途:

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