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日强机械单螺杆吹膜机

产品描述:

日强机械单螺杆吹膜机采用单螺杆挤出结构,专为吹制HDPE(高密度聚乙烯)和LDPE(低密度聚乙烯)塑料薄膜而设计。设备螺杆、料筒均采用38CRMOALA合金钢,经氮化处理与精密加工,硬度高、耐腐蚀性强,经久耐用。模头采用螺旋芯轴式结构并镀硬铬,熔融料挤出均匀,吹制薄膜光洁度好;风冷装置为迷宫型结构,出风均匀。设备搭载牵引水平式往复摆动旋转系统,取代传统模头旋转结构,有效避免漏料、密封难、维护难等问题,克服膜卷大小头、松紧边等质量缺陷,确保薄膜良好的平整度。该机型可加工HDPE、LDPE、LLDPE等多种聚乙烯原料,适用于食品包装、服装纺织、日用品及工业品包装等领域的薄膜生产,是中小型吹膜企业的实用型基础设备

产品详情

主要技术参数:


核心特点 / Key Features

中文:

  • 单螺杆挤出结构:结构简洁、操作方便、维护成本低,适合中小规模薄膜生产
  • 合金钢螺杆料筒:38CRMOALA合金钢经氮化处理与精密加工,硬度高、耐腐蚀性强
  • 螺旋芯轴式模头:镀硬铬处理,熔融料挤出均匀,薄膜光洁度好
  • 迷宫型风冷装置:出风量均匀,薄膜冷却效果稳定
  • 水平往复摆动牵引:取代模头旋转,避免漏料与密封问题,消除膜卷大小头、松紧边缺陷
  • EPS光电纠偏系统:自动纠偏导向,确保收卷整齐
  • 灵活收卷方式:压力摩擦收卷或中心收卷,力矩电机调节,收卷平整、换卷方便
  • 温控范围明确:LLDPE/LDPE加工温度160–180℃,HDPE加工温度210–230℃

English:

  • Single-screw extrusion structure: Simple structure, easy operation, low maintenance cost, suitable for small-to-medium scale film production
  • Alloy steel screw and barrel: 38CRMOALA alloy steel with nitriding treatment and precision machining for high hardness and strong corrosion resistance
  • Spiral mandrel die head: Hard chrome plated for uniform melt extrusion and smooth film surface
  • Labyrinth-type air cooling: Even air distribution for stable film cooling
  • Horizontal reciprocating oscillating haul-off: Replaces rotating die head, eliminating leakage and sealing issues, and overcoming uneven roll ends and loose/tight edge defects
  • EPS photoelectric deviation correction: Automatic deviation correction and guiding for neat winding
  • Flexible winding options: Pressure friction winding or center winding with torque motor adjustment for flat rolls and easy changeover
  • Clear temperature ranges: LLDPE/LDPE processing at 160–180℃, HDPE at 210–230℃

应用领域 / Applications

中文:
食品包装、服装纺织包装、日用品包装、工业品包装、农业薄膜、垃圾袋生产、超市购物袋生产、电子元件包装。

English:
Food packaging, garment & textile packaging, daily necessities packaging, industrial packaging, agricultural film, garbage bag production, supermarket shopping bag production, electronic component packaging.


可生产的产品 / Products Produced

中文:
HDPE/LDPE背心袋膜、平口袋膜、垃圾袋膜、超市购物袋膜、服装袋膜、食品包装膜、工业包装膜、农业地膜、电子元件包装膜、水管包装膜、复合基材膜、收缩膜、保护膜。

English:
HDPE/LDPE vest bag film, flat bag film, garbage bag film, supermarket shopping bag film, garment bag film, food packaging film, industrial packaging film, agricultural mulch film, electronic component packaging film, pipe packaging film, lamination base film, shrink film, protective film.


可用于印刷的产品 / Products for Printing

中文:
本机型产出的HDPE/LDPE薄膜表面平整度高,适合凹版印刷和柔版印刷,可用于背心袋、购物袋、食品包装袋等产品的LOGO、文字和图案印刷。HDPE薄膜刚性好、挺度高,适合印刷购物袋和背心袋的表面图案;LDPE薄膜柔软、光泽度好,适合食品包装和日用品包装的彩色印刷。典型印刷产品包括:超市购物袋彩印膜、背心袋印刷膜、垃圾袋印刷膜、食品包装印刷膜、服装袋印刷膜、工业包装印刷膜。

English:
HDPE/LDPE films produced by this machine feature high surface flatness and are suitable for gravure printing and flexographic printing, enabling logo, text, and pattern printing on vest bags, shopping bags, food packaging bags, and more. HDPE film offers good stiffness and high rigidity, ideal for printing surface patterns on shopping bags and vest bags; LDPE film is soft with good gloss, suitable for color printing on food and daily necessity packaging. Typical printed products include: supermarket shopping bag color-printed film, vest bag printed film, garbage bag printed film, food packaging printed film, garment bag printed film, and industrial packaging printed film.


技术参数 / Technical Specifications

以下参数以日强机械3SJ系列及行业通用单螺杆吹膜机为参考,实际规格可根据客户薄膜宽度、厚度、产能及原料需求定制。


项目 / Item参考参数 / Reference Specification
挤出结构 / Extrusion structure单螺杆 / Single screw
适用原料 / Suitable materialsHDPE, LDPE, LLDPE
螺杆直径 / Screw diameterφ45 / φ50 / φ55 / φ60 / φ65 mm
螺杆长径比 / Screw L/D ratio28:1 / 30:1
薄膜折幅宽度 / Layflat width400–1500 mm(视机型 / model-dependent)
薄膜厚度 / Film thicknessHDPE: 0.008–0.06 mm;LDPE: 0.02–0.15 mm
最大挤出量 / Max. output35–120 kg/h(视机型 / model-dependent)
主电机功率 / Main motor power11–30 kW
加热功率 / Heating power15–25 kW
模头直径 / Die diameterφ80–φ250 mm
螺杆转速 / Screw speed10–120 rpm
牵引方式 / Haul-off水平往复摆动旋转 / Horizontal reciprocating oscillating
收卷方式 / Winding压力摩擦收卷 / 中心收卷,力矩电机调节
纠偏系统 / Deviation correctionEPS光电纠偏 / EPS photoelectric
加工温度 / Processing temp.LDPE/LLDPE: 160–180℃;HDPE: 210–230℃
电压 / Voltage380V/50Hz(可定制 / customizable)
外形尺寸 / Dimensions (L×W×H)约4.5×2.3×4.3 m 至 6.5×3.2×5.0 m
整机重量 / Weight约1,500–3,500 kg
以上参数为参考范围,实际规格可根据客户薄膜宽度、厚度、产能及原料需求定制。Specifications are for reference only; actual specs can be customized based on film width, thickness, output, and material requirements.

配置选项 / Configuration Options

选项 / Option说明 / Description
螺杆直径 / Screw diameterφ45 / φ50 / φ55 / φ60 / φ65 mm(可定制)
适用原料 / Suitable materialsHDPE / LDPE / LLDPE / 混合料
收卷方式 / Winding压力摩擦收卷 / 中心收卷(选配)
旋转牵引 / Rotary haul-off水平往复摆动旋转(标配)
EPS光电纠偏 / EPS photoelectric标配 / Standard
IBC膜泡内冷系统 / IBC system选配 / Optional
自动吸料机 / Auto loader选配 / Optional
快换网装置 / Quick screen changer选配 / Optional
在线印刷连线 / In-line printing可连线凹版印刷机(选配)

产品优势 / Why Choose

中文:

  • 专注HDPE/LDPE吹膜:单螺杆结构针对聚乙烯原料优化设计,挤出稳定、薄膜质量可靠
  • 成熟耐用:38CRMOALA合金钢螺杆料筒,氮化处理,硬度高、耐腐蚀,经久耐用
  • 薄膜平整度高:水平往复摆动牵引取代模头旋转,有效消除膜卷大小头、松紧边缺陷
  • 收卷整齐:EPS光电纠偏系统自动纠偏,配合力矩电机收卷,膜卷整齐、换卷方便
  • 投资成本低:结构简洁、操作方便,适合中小型吹膜企业起步或扩充产能
  • 可连线印刷:可配套凹版印刷机连线生产,实现吹膜-印刷连续作业,提升生产效率

English:

  • Dedicated to HDPE/LDPE film blowing: Single-screw structure optimized for polyethylene materials, ensuring stable extrusion and reliable film quality
  • Mature and durable: 38CRMOALA alloy steel screw and barrel with nitriding treatment for high hardness, corrosion resistance, and long service life
  • High film flatness: Horizontal reciprocating oscillating haul-off replaces rotating die head, effectively eliminating uneven roll ends and loose/tight edge defects
  • Neat winding: EPS photoelectric deviation correction with torque motor winding ensures neat rolls and easy changeover
  • Low investment cost: Simple structure and easy operation, suitable for small and medium-sized film blowing enterprises starting up or expanding capacity
  • In-line printing capable: Can be paired with a gravure printing machine for continuous film blowing-printing production, improving efficiency

主要生产:

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