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日强机械ABC三层共挤食品包装膜吹膜机

产品描述:

日强机械ABC三层共挤食品包装膜吹膜机采用三组完全独立的螺杆挤出系统,A、B、C三层可分别独立配料、独立控温、独立压力调节,实现外层功能、中层阻隔、内层热封的三层异材复合一体成型。设备可加工LDPE、HDPE、LLDPE、PA尼龙、EVOH高阻隔树脂、EVA及全生物降解料等多种原料,满足食品包装对阻隔性、热封性和印刷适应性的综合要求。该机型搭载±1℃高精度温控系统,成品氧气透过率稳定在15以下,完全满足食品、医疗等高标准包装需求。设备支持风冷上吹和水冷下吹两种结构定制,采用CFD流体仿真优化模头,确保三层料流均衡稳定,出膜均匀、无横纹、无晶点,良品率稳定在98%以上

产品详情

主要技术参数:


核心特点 / Key Features

中文:

  • 三层独立控制:A、B、C三组螺杆完全独立驱动,每层可单独加工不同原料,实现外层PE热封、中层EVOH/PA阻隔、内层功能料的三层异材复合
  • 高精度温控:±1℃温控精度,原料塑化均匀,薄膜厚薄偏差控制优异,有效避免晶点与碳化
  • CFD优化模头:流体仿真优化设计,三层料流均衡稳定,出膜均匀、无横纹、无晶点
  • 双结构可选:风冷上吹 / 水冷下吹两种结构定制,适配不同产品需求
  • IBC内冷系统(选配):超声波控制膜泡尺寸,提升薄膜透明度与产量
  • 旋转牵引系统:360°水平旋转或摆动牵引,薄膜收卷平整,减少印刷套印偏差
  • 原料适应性广:适配LDPE、HDPE、LLDPE、PA尼龙、EVOH、EVA、生物降解料、色母填充料等
  • 良品率高:出膜均匀稳定,良品率稳定在98%以上

English:

  • Three-layer independent control: Three sets of screws are fully independently driven, each layer capable of processing different materials — outer PE heat-sealing, middle EVOH/PA barrier, inner functional layer — for three-layer dissimilar material composite
  • High-precision temperature control: ±1℃ temperature accuracy ensures uniform plasticization and excellent thickness deviation control, effectively preventing gel spots and carbonization
  • CFD-optimized die head: Fluid simulation-optimized design ensures balanced and stable flow of all three layers, producing uniform film free of horizontal streaks and gel spots
  • Dual structure options: Air-cooled upward blowing / water-cooled downward blowing configurations available to suit different product requirements
  • IBC internal bubble cooling (optional): Ultrasonic bubble size control improves film transparency and output
  • Rotary haul-off system: 360° horizontal rotation or oscillating haul-off ensures flat winding and reduces registration deviation in printing
  • Wide material compatibility: Compatible with LDPE, HDPE, LLDPE, PA nylon, EVOH, EVA, biodegradable materials, color masterbatch and filler masterbatch
  • High yield rate: Uniform and stable film output with a yield rate consistently above 98%


应用领域 / Applications

中文:
食品包装、生鲜冷链、医疗包装、日化包装、电子产品包装、工业阻隔膜。

English:
Food packaging, fresh food & cold chain, medical packaging, daily chemical packaging, electronics packaging, industrial barrier films.


可生产的产品 / Products Produced

中文:
食品保鲜袋、真空包装袋、蒸煮袋、牛奶膜、复合基材膜、冷链复合膜、自粘保护膜、防静电包装袋、日化包装膜、液体包装膜。

English:
Food freshness bags, vacuum packaging bags, retort pouches, milk film, lamination base film, cold chain composite film, self-adhesive protective film, anti-static packaging bags, daily chemical packaging film, liquid packaging film.


可用于印刷的产品 / Products for Printing

中文:
本机型产出的薄膜适用于高光泽印刷表层,可直接用于彩印、复合、制袋后道工序。典型印刷产品包括食品包装彩印膜、复合基材膜、真空袋印刷膜、日化包装印刷膜、标签基材等。

English:
Films produced by this machine are suitable for high-gloss printing surfaces and can be directly used in color printing, lamination, and bag-making processes. Typical printed products include food packaging color-printed film, lamination base film, vacuum bag printed film, daily chemical packaging printed film, and label substrates.


技术参数 / Technical Specifications

以下参数以风冷上吹典型配置为例,水冷下吹及其他规格可根据客户需求定制。


项目 / Item参考参数 / Reference Spec
层数结构 / Layer structureABC三层共挤 / ABC three-layer co-extrusion
适用原料 / Suitable materialsLDPE, HDPE, LLDPE, PA尼龙, EVOH, EVA, 生物降解料等
螺杆直径 / Screw diameterφ50/φ60/φ55 / φ60/φ65/φ60 / φ65/φ70/φ65 mm
螺杆长径比 / Screw L/D30:1 / 32:1
薄膜折幅宽度 / Layflat width600–2200 mm(可定制 / customizable)
薄膜厚度 / Film thickness0.02–0.20 mm
最大挤出量 / Max. output150–350 kg/h
主电机功率 / Main motor power18.5/22/18.5 kW 至 37/45/37 kW
模口规格 / Die orificeφ250–φ500 mm
牵引速度 / Haul-off speed10–60 m/min
收卷方式 / Winding自动摩擦张力收卷,双工位换卷
温控精度 / Temp. accuracy±1℃
膜泡冷却 / Bubble cooling双风口自动风环 + IBC内冷(选配)
旋转牵引 / Rotary haul-off±360°水平旋转(标配 / standard)
整机功率 / Total power约110–220 kW
外形尺寸 / Dimensions (L×W×H)约10.5×4.5×6.5 m 至 14×6×9 m

配置选项 / Configuration Options

选项 / Option说明 / Description
吹膜结构 / Blowing structure风冷上吹 / 水冷下吹 / Air-cooled up / Water-cooled down
IBC内冷系统 / IBC system选配,超声波控制膜泡尺寸
自动吸料机 / Auto loader选配
快换网装置 / Quick screen changer选配
旋转牵引 / Rotary haul-off±360°水平旋转(标配)
全自动双工位换卷 / Auto dual-station winding选配
米克重控制 / Grammage control选配
在线厚度检测 / Online thickness gauge选配

产品优势 / Why Choose

中文:

  • 专为食品包装优化:三层异材复合结构,阻隔层与热封层独立配置,满足食品保鲜、真空包装、蒸煮等不同工艺要求
  • 高精度控制:±1℃温控与CFD优化模头,薄膜厚薄均匀、无晶点,良品率98%以上
  • 原料适应广:一台设备可覆盖普通包装、高端阻隔与环保可降解三大品类,为企业产品升级预留空间
  • 节能高效:相比传统五层共挤设备,三层结构投资更小、能耗更低,帮助客户节省设备投资与电费成本

English:

  • Optimized for food packaging: Three-layer dissimilar material composite structure with independently configured barrier and heat-sealing layers, meeting various process requirements for food preservation, vacuum packaging, and retort applications
  • High-precision control: ±1℃ temperature control and CFD-optimized die head ensure uniform film thickness without gel spots, with a yield rate above 98%
  • Wide material adaptability: One machine covers conventional packaging, high-barrier, and eco-friendly biodegradable categories, reserving space for product upgrades
  • Energy-efficient and cost-effective: Compared with traditional five-layer co-extrusion equipment, the three-layer structure requires lower investment and consumes less energy, helping customers save on equipment investment and electricity costs

主要生产:

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